Chitika

Sunday, 8 May 2011

The three major problems of China ppr pipe industry

Although it began in China in recent years, production and application of new pipe, but has been an increasing number of construction projects there. Now, the domestic PPR pipe production line has already reached more than 30, the annual production capacity has reached 15,000 tons. 
PPR is a PP-based material, made by the modified treatment. Compared to other polypropylene, it has better mechanical properties, higher tensile yield strength and impact resistance, is an excellent selection of hot water pipes. PP-R pipe non-toxic health, easy installation, excellent chemical resistance, in particular, it has good thermal welding performance, and its connection with the elements are completely dispose of the child together to solve a long-term water supply industry plagued pipeline junction leakage problem,
So to be widely applied.
PPR pipe in Europe in recent years the average annual increase in the use of more than 15%, there are already more than 80% of indoor water pipe used in PPR pipes. In China, under the "national chemical building material industry," Tenth Five-Year "plan and the 2010 Development Plan," By 2005, plastic pipe in various pipe market share to reach 50% or more, including hot and cold water supply and construction 60% of the heating pipe to plastic pipe. By 2010, this proportion increased to 80%. It is estimated that from 2001 to 2010, China's average annual demand for indoor cold water pipe is about 300 million meters, the demand for hot water pipes is about 100 million meters. Another plus hotels hot and cold pipes, industrial pipeline construction and so on, each year the demand for pipes is about 1.2 billion meters, China's construction sector has PPR pipe as a key to promote the three new varieties of plastic pipe in the devaluation. It can be predicted, PPR pipe will be rapid development in China and its market potential. However, PPR pipe prospered behind, problems can not be ignored.
Lack of raw materials hinder development of the industry
First, PPR pipe is also essential to rely on imports of raw materials. As the PPR itself is a low melt index, in the production process can easily adhere to equipment, walls, causing blockage caused by pipeline installation parking, but also in the granulation process was also prone to degradation, so PPR is currently rated as polypropylene products production of the most difficult kind of grade. Now there were only Yanshan Petrochemical, Yangzi Petrochemical and other petrochemical companies can produce a few large, well what is needed. Special Materials in this species of high-grade areas, basically at the blank of domestic raw materials, imported raw materials increased pipe production costs.
PPR pipe production process behind the problem still exist. Middle and low product manufacturers are more and in this area, the formation of a fierce price competition. The relatively high technical content requirements for special applications of the species, such as the relatively high hygiene requirements for drinking water pipeline directly, long-term use in high temperature conditions, require a higher temperature pipe production, the domestic enterprises looks bloated.
The lagged effect of the order of the standard industry
Second, lagging behind the national standard-setting. Polypropylene Pipe the development and application in China in recent years began to grow rapidly, especially in the application of hot water pipes only just beginning. PPR pipe shortly before the national standard by the China National Standardization Administration of China issued the standard number.
In GB there is no formal promulgation of the phenomenon of a number of manufacturers have cut corners, and some even use the cheaper non-pipeline to add certain additives to mixed Special Materials (commonly known as mixed ingredients), made of pipes posing as PPR pipes enter the market. Generally difficult for users to use a simple way to distinguish between genuine and PPR pipes, causing all kinds of fake and shoddy products to ultra-low price of disrupting the market, creating a vicious competition, not only seriously jeopardize the quality of the construction of large and small, but also a serious threat to the formal manufacturing enterprises survival. China PP / PE Pipe Business Association called for resolutely resist the fake and shoddy products, and other damage to the interests of nation-building and users of wrongful conduct. They also requested that before the implementation of the national standard formally promulgated, the regional authorities should be in accordance with relevant international standards to regulate the products, production, production enterprises should strictly self-disciplined, adhere to the principle of quality first, to purify the market, to seek the sustainable development of enterprises.
Application of the performance constraints play a PPR pipe behind the application of technology is relatively backward.
PPR pipe has its own characteristics, in the installation and construction need to have specialized technology. But at present, the national norms in this area is still under development, PPR pipe applied technology research is weak, construction technology, supporting relatively poor, do not form mature viable construction method. With the high quality result, but because of the construction workers for their lack of necessary knowledge, but also followed the previous construction method of metal pipes, PPR pipes can not play out the technical and economic performance.
However, PPR pipe, after all, is a general trend of development, progress in the process of the issue will eventually be resolved, but also need to take practical and effective measures. To establish a standardized national standards as soon as possible to strengthen the supervision of the industry, adjusting the industrial structure, enhance PPR pipe and its technical content of raw materials to the healthy development of the specification, for our PPR pipe of great significance to the industry.

PPR water pipe have many problems in Zhengzhou

It is reported that Henan Province, the construction of Civil Society and the water company has held Interior Building Water Pipe Selection and Application of expert seminars, Zhengzhou City, the staff of water companies in 2008, since they are a total of 91 new district had 29678 hydraulic testing, initial inspection failure rate of 30.2%, over 50% of the reasons for failure are PPR pipe construction quality issues.
Failed mainly because PPR pipe
At the forum, indoor table water company in Zhengzhou, director of project management books Ling Jing, this year in March, city water supply company near the Yangtze River Road, a new residential water supply works, hydraulic testing found that the district a total of 1428, there were 1036 qualified households accounted for 72.5%, and 91 new district had 29678 hydraulic testing, initial inspection failure rate of 30.2%. Failure is mainly due to PPR pipe in the construction quality is hard to grasp, there has been a large area of reduced diameter, leakage phenomenon.
Jing Shu-Ling said, PPR pipe high technical requirements of construction, and susceptible to external factors, slightly improper operation is prone to PPR pipe hot melt necking the case in serious cases, can plug the pipeline diameter. And its appearance in conventional experiments and acceptance when the water pressure can not be found in use, the user water pressure will occur at home often enough, the local leakage phenomenon, a direct impact on the residents of the normal water.
In addition to shrinking paths, PPR pipe due to gas permeable translucent, but also easy to breed microbes and algae, causing water in the pipe secondary pollution. However, because of light weight, relatively low prices and other factors by the developer's favor, from 2000 was forbidden after use galvanized pipe, PPR pipe in the new residential district in the widely used.
Thin-walled stainless steel tube of good performance, but high cost
To solve this problem, municipal water company developed its own "Water detection" technology, can effectively detect emerging in the pipeline construction, such as necking, Kushido, pipeline leaks and other types of failure phenomena, beginning in 2009, has been fully applied to each of Zhengzhou New Area. The project received second prize of scientific and technological progress in Henan Province. However, after the hydraulic test can only play a supervisory role, and detected after the rectification is very difficult.
The authority of the national water supply and drainage experts, China Civil Engineering Society of Water Industry Association executive director Jiang Wen said in an interview the source, thin-walled stainless steel tubing beautiful and durable, life expectancy up to 50 years, and health performance is good, can effectively guarantee the water quality, is indoor water supply pipes in the current higher cost of products, currently in Shanghai, Guangzhou and other big cities has been widely used, should be recommended in the city.
He also said that, compared with commonly used PPR fitting, thin-walled stainless steel costs are relatively high, but because only indoor use, the average family should be able to withstand, if only a 500 odd dollars to buy enough pipe, plus the cost of construction and so on is about 2,000 yuan.

PP-R

PP-R, also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packaging, textiles (e.g. ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.